Quicktron X TEWAY Food
TEWAY Food specializes in the production of hot pot soup ingredients, offering a diverse portfolio of over 100 bestselling products across four major series. Renowned for their quality, these products enjoy popularity both domestically and in overseas markets. To meet the surging demand for their products, TEWAY Food sought to optimize their production processes by implementing smarter and more efficient solutions. The complexity of integrating new technology with existing equipment and the need to reduce costs associated with inefficient logistics and food loss presented significant challenges.
Challenges and Objectives
Complex integration with existing equipment posed a challenge, compounded by a need to curtail costs linked to inefficient logistics and food loss. TEWAY Food faced a series of challenges:
- Soaring Demand: Meeting the increasing order demands while maintaining quality and efficiency.
- Complex Integration: Integrating new technology with existing production equipment.
- Logistics Efficiency: Reducing inefficiencies in the logistics process.
- Food Loss Reduction: Minimizing food loss during production and transportation.
To address these challenges, TEWAY Food established the following objectives:
- Efficiency Surge: Achieve a substantial increase in production efficiency.
- Cost Reduction: Trim manufacturing costs significantly.
- Integration: Seamlessly integrate Quicktron's robotics systems with their existing WMS system.
- Safety: Prioritize safety throughout all production stages.
- Uninterrupted Operations: Facilitate uninterrupted operations, spanning material inbound/outbound and container recycling.
Solution and Benefits
Quicktron's robotic systems played a pivotal role in transforming TEWAY Food's production processes:
- Robotic Technology: A total of 31 M-Series Autonomous Mobile Robots (AMRs) were deployed within an automated area of 3000 square meters.
- System Integration: Quicktron's RCS system harmoniously integrated with Teway's WMS system, orchestrating the movements of multiple robots with precision.
- Production Efficiency: The system achieved a remarkable 200% surge in production efficiency, ensuring faster and more streamlined operations.
- Cost Reduction: Manufacturing costs were reduced by an impressive 40%, leading to significant savings.
- Safety Focus: The breakthrough not only saved time and costs but also prioritized safety at every stage, with advanced sensors and collision-free path planning Quicktron ensures the safe movement of robots across the floor.
- Uninterrupted Operations: The collaboration between the AMR cluster and other automated equipment categories facilitated uninterrupted operations, including material inbound/outbound and empty container recycling.
- Accuracy: The system boasted an exceptional accuracy rate of 99.99%.
Results
The implementation of Quicktron's solution yielded impressive results for TEWAY Food:
- Per Capita Efficiency: Per capita efficiency increased by an outstanding 600%.
- Production Capacity: Production capacity was boosted by 200%, enabling TEWAY Food to meet surging demand.
- Cost Savings: Labor costs were reduced by a remarkable 90%, leading to substantial overall cost savings.
- Payload Capacity: The system demonstrated a payload capacity of 50 tons per hour.
In summary, Quicktron's robotic systems have revolutionized TEWAY Food's production processes, leading to significant improvements in efficiency, cost reduction, and safety. The seamless integration of robotics and automation has allowed TEWAY Food to meet growing demand while maintaining high-quality standards in their hot pot soup ingredients. This case study highlights the transformative power of automation in the food production industry.
"Quicktron's robotic systems have been a game-changer for our company. The surge in production efficiency, cost savings, and improved safety have allowed us to meet skyrocketing demand while maintaining product quality. Quicktron's commitment to excellence is evident in their solutions, and we're excited about the future possibilities they offer."
TEWAY Food
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